Holden Aluminium Technologies Ltd
Welcome to the home of the aluminium solutions provider..... Holden Aluminium Technologies Ltd
Lotus Le Man Racing Car Arco Seat for Jet2.com Ferrari Theme Park - Yas Island Abu Dhabi First Great Western Trains Bailey Caravan Pegasus
Automotive transport

Customers and HAT have been working together to produce many different components over the last 50 years; some associations remain form the beginning others come and go, but all get the same enthusiasm and attention to detail that comes from the skilled, dedicated, and the very knowledgeable team in Bromyard.

Products
Bumper armatures, bumper beams, chassis, chassis components, sunroofs, A posts, B posts, C posts, D posts, division channels, roof racks, sports carriers, door frames, window frames,sun surrounds, crush cans, floor pans, steering column supports.

Current customers include: Aston Martin, Ford, Jaguar, Lotus, Modec and Morgan,

A lightweight future for caravans

Holden Aluminium Technologies has worked in conjunction with Bailey Caravans to pioneer a new style of caravan. The Alu-Tech body shell construction system is the most signifi cant development in caravan production technology for over thirty years.

Holden Aluminium Technologies were approached in 2007 to assist in the design of the aluminium extrusions required to form the main construction framework of the new Alutech caravan shell.

A lightweight future for caravansOnce the shape of the extrusion had been agreed Holden Aluminium Technologies were offered a contract to establish a process which would enable the extrusion to be formed to the side profile of the caravan. Having undertaken the most comprehensive product design programme the industry has ever known, the Bailey development team has produced a unique construction system that has necessitated the commission of over 100 bespoke tools to build it. In addition to this it is so advanced that it has 5 new patents pending. The result is a caravan that is triumph of engineering and technological advancement that offers real advantages of ownership.

The whole new build design was dependant on being able to form the side rails to the correct shape whilst keeping the section integrity, such as the awning rail grooves and the tee bolt securing slots. Holden Aluminium Technologies spent a number of weeks developing the tooling and a new forming process.

The first caravan to be built using this new technology is the Bailey Pegasus which was launched at the Caravan Show at the NEC in Birmingham in 2009. Holden Aluminium Technologies are now producing 300 sets of parts a week which not only include the formed roof and side member, but also machining the rear light cluster and side corner section ready for the production line to fit the light units.

Transport General
Boats
Stainless Steel Windscreens frames and finishers have been produced for a number of high-end yacht manufacturers.

Trains
Super structures - overhead lighting panels, headstocks, table legs, door frames, screens.

Aircraft
Undercarriage seal carriers, air intake supports, seating frames, seat arms and legs, air cargo handling and storage equipment.

Processes used:

  • Stretch forming [stretch bending]
  • Radial flow forming
  • Three roll forming [manual and cnc]
  • CNC machining 3 and 5 axis
  • Welding, pressing, automatic and manual sawing


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Holden Aluminium Technologies Ltd is a company registered in England No. 3538891
Registered Office: Linton Trading Estate, Bromyard, Herefordshire, HR7 4QT
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